No doubt 3D printing (also called additive manufacturing) is an exciting, promising technology – overblown in the short term, perhaps even undersold in the longer term. But just as inkjet printers didn’t put book publishers out of business, industrial manufacturing is safe from DIY technologies for some time yet. The real revolution is happening on the factory floor, where more is being automated, faster – and where human workers will increasingly have to compete with humanoid counterparts. This is the changing picture of global manufacturing.
Improvements in hardware and software design have brought us a new wave of manufacturing equipment that is increasingly nimble, rapidly programmable and cheap. New, dexterous, humanoid robots are capable of performing hands-on tasks previously too expensive or too complex to automate and typically left to humans. They promise to increase productivity, downsize factories and bring swathes of outsourced manufacturing home.
Agile robots differ from conventional heavy machines, which are expensive, typically enormous, dangerous to be near and take experts to programme. Conventional robots can’t deal with changes to the process without cumbersome reprogramming, which often means writing code for it, while dexterous robots can be reprogrammed in minutes, tackling sorting in the morning and packing in the afternoon – as agile, almost, as a human.
Baxter, an intelligent multi-tasking robot built by Boston-based firm Rethink Robotics, was first put into action late last year. Equipped with freely moving arms, expressive digital eyes and situational awareness, it responds to humans, retreats from danger and can be programmed to perform tasks by simply being physically shown what to do.
This labour-saving investment may be worrying news for those with jobs at stake. From small businesses to the largest factories, more is being automated. Taiwan’s Foxconn, the contract manufacturer known for assembling Apple hardware, is reportedly planning to buy up to a million new robots to replace many of its workers, as wages rise. Nike, meanwhile, is “engineering the labour out” of its production by rethinking their designs, owing to rising labour costs in Asian factories.
In the short term, outsourced manufacturing is heading home – bringing local and vertical benefits to businesses. But changing manufacturing norms come at a cost: with agile, low-overhead and largely self-sufficient robots offering a high ‘fan out’ – the number of robots controlled by one human operator – the threat to low-skilled workers is real.
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